Type:
Full automatic breaking and separation
Input size:
Smaller than 1270mm
Processed materials:
Spent lead acid batteries, car batteries, motorcycle batteries, truck batteries, etc.
Batteries with or without AGM
Application:
Automatic breaking and separation of waste batteries
Spent lead acid battery breaking and separation system is fully automatic environmentally friendly battery scrap recycling system.
Through the system, batteries are crushed into pieces by breaking machine, and then the lead paste will be washed in the vibrating screen into the lead paste sedimentation boat. The oversized part from the vibrating screen then enters hydraulic separator. Through hydraulic separation, PP, heavy plastic and lead grids are separated from each other. Lead paste in the sedimentation boat will be stirred into suspended state in lead slurry mixing tank and then pumped to pre-desulfurization device when it achieves an appropriate status. After desulfurization, it will be sent to filter press to remove water and be stored in pit.
Process includes:
Through the process, the batteries will be separated into lead paste, lead grid, PP, and heavy plastics.
|
Item |
Unit |
Data |
Item |
Unit |
Data |
|
Processing max. capacity |
t/h |
10-20 |
acid recovery |
% |
＞90 |
|
Power capacity |
Kw |
750 |
lead Recovery rate |
% |
＞98 |
|
Power consumption |
Kwh/t |
30 |
lead paste moisture |
% |
＜13 |
|
Compressed air pressure |
bar |
6 |
Lead grid moisture |
% |
＜6 |
|
Compressed air consumption for flushing |
m3/min |
15 |
PP recovery rate |
% |
≥99 |
|
Compressed air consumption for valve control |
m3/min |
5 |
PP moisture |
% |
＜3 |
|
Water consumption |
m3/t |
0.05~0.1 |
Pb content in PP plastic |
% |
＜0.1 |
|
Lime for water purification |
t/a |
85 |
PP productivity |
tpd |
29.3±2% |
|
Recycling rate of process water |
% |
≥96 |
Heavy plastic recovery rate |
% |
≥99 |
|
Flocculant consumption in sedimentation boat |
t/a |
50 |
Heavy plastic moisture |
% |
＜3 |
|
staff |
|
3~5 |
Pb content in heavy plastic |
% |
＜0.1 |
|
Operation temperature |
°C |
+1 ~ 35 |
Heavy plastic productivity |
tpd |
29.3±2% |
|
Operation site |
|
indoor |
|
|
|
Project location: Iran
Equipment: full automatic battery breaking and separation system Battery Crusher
Input: 100,000tpa spent acid batteries
Output: lead paste, Lead grid, plastic, lead ingot
Total project area: 1700squre meters
Equipment installation area: 58m*30m
Brief Introduction
Add:25F, B-4, Guanming Business Center, No. 798 Zhongyi Rd, Yuhua, Changsha, Hunan, China
Tel:86 0731 65152558
Mobile:86 173 0849 3887
Whats/Wechat：173 0849 3887
Email：smjaneyu@gmail.com
Add：No.3 Puxinhu Center 4 Rd, Tangxia, Dongguan, Guangdong, China
Tel：86 0769 86959488
Fax：86 0769 86959398
Mobile：173 0849 3887 (Whatsapp/Wechat)
Email：smjaneyu@gmail.com
